Decoring Cell of a Raw Part Machining Line

Reference project
Description
Via a rotary table, 6-cylinder crankcases are brought into the decoring cell. In a process step upstream of the actual decoring process, the ingates of the casting are removed by means of a stationary circular saw. Subsequently, the cores of the crankcases are broken at a separate pre-decoring station. In the final step, the robot places the crankcases onto one of the two Shake Champions 165 PSP R. There they are freed from all core sand by vibratory decoring. Using a shuttle, the crankcases leave the decoring cell and are transported to the downstream raw part machining.
Technical Data
- Pre-decoring station: separate station with 1 casting fixture and two stationary core-breaking hammers
- Main decoring station: 2 units SC 165 PSP R
- Saw: 1 stationary circular saw for removing the ingates
- Decored casting types: 6-cylinder crankcases
- Degree of automation: full automation with robot
- Loading: rotary table
- Unloading: shuttle
- Sand discharge: sand guide plates and vibrating conveyor troughs